{"id":2930,"date":"2026-04-20T04:12:42","date_gmt":"2026-04-20T04:12:42","guid":{"rendered":"https:\/\/www.advantage.co.th\/?p=2930"},"modified":"2026-04-20T04:12:47","modified_gmt":"2026-04-20T04:12:47","slug":"scrap-and-ng-in-plastic-injection-molding-factories-in-thailand","status":"publish","type":"post","link":"https:\/\/www.advantage.co.th\/th\/scrap-and-ng-in-plastic-injection-molding-factories-in-thailand\/","title":{"rendered":"Scrap and NG in Plastic Injection Molding Factories in Thailand"},"content":{"rendered":"<p>Plastic injection molding is a cornerstone of Thailand\u2019s manufacturing industry. With major hubs in Pathum Thani, Chonburi, and the Eastern Economic Corridor, Thai factories produce components for automotive parts, electronics housings, medical devices, consumer goods, and packaging.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Major Source of Scrap: The Injection Molding Machine Area (Production Floor) + Material Preparation Area<\/h3>\n\n\n\n<p>The largest volume of material waste in most Thai injection molding plants occurs right at the heart of production \u2014 the <strong>molding machine area<\/strong> \u2014 and starts earlier in the <strong>material preparation (drying and mixing) area<\/strong>.<\/p>\n\n\n\n<p><strong>Reasons and typical scrap generators:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Cold runner systems<\/strong>: In conventional molds, the runner and sprue solidify with every shot and become scrap unless perfectly reground. <\/li>\n\n\n\n<li><strong>Purging and color\/material changeovers<\/strong>: Frequent job changes (typical in contract manufacturing) require purging the barrel and screw. Poor purging technique or degraded material creates large amounts of unusable purge waste.<\/li>\n\n\n\n<li><strong>Startup and shutdown shots<\/strong>: First shots after setup, weekend restarts, or power interruptions (common in industrial estates) are often discarded as unstable.<\/li>\n\n\n\n<li><strong>Moisture-related waste in the drying area<\/strong>: Thailand\u2019s high humidity (especially in Pathum Thani) makes hygroscopic resins like PA, PC, PET, and ABS absorb moisture quickly. Wet material leads to splay, bubbles, or degradation \u2014 forcing operators to purge large quantities or discard contaminated batches.<\/li>\n\n\n\n<li><strong>Excess flash and regrind overflow<\/strong>: Over-packing or worn molds create flash that must be trimmed and often cannot be fully reused.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Major Source of NG (Rejects): The Injection Molding Machine Area (Production Floor), Rooted in Material Preparation and Mold Maintenance Areas<\/h3>\n\n\n\n<p>While defects are physically created during the molding cycle, the root causes are usually traced to two upstream areas: <strong>material preparation<\/strong> . <strong>mold maintenance\/tool room<\/strong>. NG parts are only confirmed in the QC\/inspection area, but by then the cost has already been incurred.<\/p>\n\n\n\n<p><strong>Most common NG defects and their primary factory areas:<\/strong><\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Material Preparation Area (Drying &amp; Hopper Loading) \u2013 Biggest hidden cause of NG<\/strong>\n<ul class=\"wp-block-list\">\n<li>Moisture in resin \u2192 splay marks, silver streaks, voids, bubbles, brittleness, and surface defects.<\/li>\n\n\n\n<li>Contamination or incorrect dosing of regrind\/masterbatch \u2192 color streaks, delamination, or inconsistent shrinkage.<\/li>\n\n\n\n<li>In Thailand\u2019s humid climate, improper dryer settings or open hoppers quickly turn good material into NG sources.<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Mold Maintenance \/ Tool Room Area<\/strong>\n<ul class=\"wp-block-list\">\n<li>Worn or poorly maintained molds \u2192 flash, short shots, ejector marks, and sticking parts.<\/li>\n\n\n\n<li>Inadequate venting, unbalanced runners, or damaged cooling channels \u2192 burn marks, warpage, sink marks, and flow lines.<\/li>\n\n\n\n<li>Many Thai plants run high-cavity molds for cost efficiency; even minor wear on parting lines or guide pins creates consistent rejects.<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Injection Molding Machine Area (Process Setting &amp; Operation)<\/strong>\n<ul class=\"wp-block-list\">\n<li>Incorrect parameters (injection pressure\/speed, packing pressure, cooling time, mold temperature) \u2192 short shots, sink marks, warpage, jetting, and flash.<\/li>\n\n\n\n<li>Worn screw, barrel, or check valve \u2192 inconsistent melt quality, leading to voids, discoloration, or dimensional instability.<\/li>\n\n\n\n<li>Uneven clamping force or machine misalignment \u2192 flash and parting-line defects.<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Plastic injection molding is a cornerstone of Thailand\u2019s manufacturing industry. With major hubs in Pathum Thani, Chonburi, and the Eastern Economic Corridor, Thai factories produce components for automotive parts, electronics housings, medical devices, consumer goods, and packaging. Major Source of Scrap: The Injection Molding Machine Area (Production Floor) + Material Preparation Area The largest volume [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":2931,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[15],"tags":[54,290,291,88,293,48],"class_list":["post-2930","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-boi-scrap","tag-boi-inspection","tag-injection-molding-thailand","tag-plastic-injection-molding-thailand","tag-quality-control-inspections","tag-reduce-waste-in-plastic-injection-molding","tag-scrap-2"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Scrap and NG in Plastic Injection Molding Factories in Thailand - Advantage<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.advantage.co.th\/th\/scrap-and-ng-in-plastic-injection-molding-factories-in-thailand\/\" \/>\n<meta property=\"og:locale\" content=\"th_TH\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Scrap and NG in Plastic Injection Molding Factories in Thailand - Advantage\" \/>\n<meta property=\"og:description\" content=\"Plastic injection molding is a cornerstone of Thailand\u2019s manufacturing industry. With major hubs in Pathum Thani, Chonburi, and the Eastern Economic Corridor, Thai factories produce components for automotive parts, electronics housings, medical devices, consumer goods, and packaging. 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