{"id":2957,"date":"2026-04-24T04:43:54","date_gmt":"2026-04-24T04:43:54","guid":{"rendered":"https:\/\/www.advantage.co.th\/?p=2957"},"modified":"2026-04-24T04:43:59","modified_gmt":"2026-04-24T04:43:59","slug":"scrap-and-ng-not-good-in-beverage-cooler-manufacturing","status":"publish","type":"post","link":"https:\/\/www.advantage.co.th\/en\/scrap-and-ng-not-good-in-beverage-cooler-manufacturing\/","title":{"rendered":"Scrap and NG (Not Good) in beverage cooler manufacturing"},"content":{"rendered":"\n<p>Usually come from a mix of design gaps, supplier quality issues, process variation, and poor handling. If you look closely at factories, most losses concentrate around a few critical areas\u2014especially refrigeration, electrical assembly, and cabinet fabrication.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83d\udd27 1. Refrigeration System Issues (High Impact Area)<\/h2>\n\n\n\n<p>This is one of the biggest contributors to NG and scrap.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Refrigerant leakage due to poor brazing or welding<\/li>\n\n\n\n<li>Micro-leaks not detected during leak testing<\/li>\n\n\n\n<li>Compressor defects (supplier-related or damage during assembly)<\/li>\n\n\n\n<li>Improper vacuuming \u2192 moisture inside system \u2192 cooling failure<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c No cooling \/ poor cooling \u2192 Full unit rejection (major NG)<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\u26a1 2. Electrical &amp; Wiring Defects<\/h2>\n\n\n\n<p>Electrical issues are another top source of failures.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Loose or incorrect wiring connections<\/li>\n\n\n\n<li>Wrong components (relay, thermostat, PCB)<\/li>\n\n\n\n<li>Poor insulation or exposed wires<\/li>\n\n\n\n<li>Control panel\/display malfunction<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Safety risk + functional failure \u2192 NG or rework<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83e\uddca 3. Cooling Performance Failure<\/h2>\n\n\n\n<p>Even if the system works, performance may not meet spec.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Incorrect refrigerant charge<\/li>\n\n\n\n<li>Poor airflow (fan issues or blocked vents)<\/li>\n\n\n\n<li>Insulation defects (PU foam gaps)<\/li>\n\n\n\n<li>Door gasket leakage<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Temperature not reaching 2\u20138\u00b0C \u2192 NG in final inspection<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83c\udfed 4. Sheet Metal &amp; Cabinet Fabrication Defects<\/h2>\n\n\n\n<p>This affects both function and appearance.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Incorrect bending or cutting dimensions<\/li>\n\n\n\n<li>Welding distortion<\/li>\n\n\n\n<li>Sharp edges or burrs<\/li>\n\n\n\n<li>Poor powder coating (peeling, bubbles, uneven finish)<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Cosmetic NG or assembly mismatch \u2192 scrap\/rework<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83d\udeaa 5. Door &amp; Glass Assembly Problems<\/h2>\n\n\n\n<p>Very visible to customers\u2014high rejection risk.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Misalignment of doors<\/li>\n\n\n\n<li>Weak hinges or handle fitting<\/li>\n\n\n\n<li>Glass scratches or breakage<\/li>\n\n\n\n<li>Poor gasket sealing<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Air leakage + visual defects \u2192 NG<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83e\uddea 6. Insulation (PU Foam) Defects<\/h2>\n\n\n\n<p>Often hidden but critical.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Incomplete foam filling<\/li>\n\n\n\n<li>Air gaps inside cabinet walls<\/li>\n\n\n\n<li>Wrong foam density<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Energy inefficiency + cooling loss \u2192 NG<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83d\udd0a 7. Noise &amp; Vibration Issues<\/h2>\n\n\n\n<p>Important for customer satisfaction.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Improper compressor mounting<\/li>\n\n\n\n<li>Fan imbalance<\/li>\n\n\n\n<li>Loose internal components<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c High noise level \u2192 customer complaints \u2192 rejection<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83d\udce6 8. Packaging &amp; Handling Damage<\/h2>\n\n\n\n<p>A major source of scrap after production.<\/p>\n\n\n\n<p><strong>Common causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Weak packaging design<\/li>\n\n\n\n<li>No shock protection (foam\/corner guards)<\/li>\n\n\n\n<li>Rough handling during transport<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Dents, glass breakage \u2192 scrap at warehouse\/customer<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83d\udc77 9. Human Error &amp; Poor Workmanship<\/h2>\n\n\n\n<p>Very common in manual assembly lines.<\/p>\n\n\n\n<p><strong>Examples:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Missing screws or components<\/li>\n\n\n\n<li>Incorrect assembly sequence<\/li>\n\n\n\n<li>Poor brazing quality<\/li>\n\n\n\n<li>Lack of standard work instructions<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Inconsistent quality \u2192 high NG rate<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">\ud83c\udfe2 10. Supplier Quality Issues<\/h2>\n\n\n\n<p>If incoming parts are bad, final product will be bad.<\/p>\n\n\n\n<p><strong>Common problem parts:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Compressors<\/li>\n\n\n\n<li>Thermostats \/ PCBs<\/li>\n\n\n\n<li>Fans<\/li>\n\n\n\n<li>Glass panels<\/li>\n<\/ul>\n\n\n\n<p><strong>Result:<\/strong><br>\u274c Line stoppage + bulk rejection<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Usually come from a mix of design gaps, supplier quality issues, process variation, and poor handling. If you look closely at factories, most losses concentrate around a few critical areas\u2014especially refrigeration, electrical assembly, and cabinet fabrication. \ud83d\udd27 1. Refrigeration System Issues (High Impact Area) This is one of the biggest contributors to NG and scrap. [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":2958,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[15],"tags":[54,85,223,88,48,79,83],"class_list":["post-2957","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-boi-scrap","tag-boi-inspection","tag-material-and-workmanship","tag-plastic-runner-from-injection-molding","tag-quality-control-inspections","tag-scrap-2","tag-technical-and-performance-validation","tag-third-party-inspection-service"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Scrap and NG (Not Good) in beverage cooler manufacturing - Advantage<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.advantage.co.th\/en\/scrap-and-ng-not-good-in-beverage-cooler-manufacturing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Scrap and NG (Not Good) in beverage cooler manufacturing - Advantage\" \/>\n<meta property=\"og:description\" content=\"Usually come from a mix of design gaps, supplier quality issues, process variation, and poor handling. 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